International 420 425 435 439 440 445 balers — 225 pages — Manual Code: GSS-14511
Table of Contents:
Section 1 – General
- General Information
- Specifications
- Definitions
- Safety
Section 2 – Hitch and PTO Drive Train
SPECIFICATIONS
HITCH AND JACK
- General Information
- Jack
- Removal
- Disassembly
- Reassembly and Installation
- Hitch Removal
POWER TAKE – OFF DRIVESHAFT
- Removal
- Two Knuckle
- Three Knuckle
- PTO Front Shaft
- PTO Rear Shaft
- Disassembly .
- Three Knuckle
- PTO Front Shaft
- PTO Rear Shaft
- Three Knuckle
- Shield Removal
- Knuckle Service
- Inspection and Repair
- Reassembly
FLYWHEEL
- Removal
- Friction Clutch
- Disassembly
- Inspection
- Reassembly
- Flywheel Reassembly
- Friction Clutch Adjustment
Section 3 – Main Drive Gear Box
SPECIFICATIONS
DESCRIPTION
PRELIMINARY INSPECTION
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY AND ADJUSTMENT
- Pinion Shaft Carrier
- Gear Case Rear Housing
INSTALLATION
Section 4 – Pick Up and Feed Mechanism
SPECIFICATIONS
PICKUP (STANDARD AND CUSTOM)
- General Description
- Inspection and Repair
- Removal from Baler
- Removal of the Tooth Bar and Cam Roller (420, 425, 430 and 440 Balers)
- Installation of Tooth Bar
- Slip Clutch
- Disassembly
- Inspection and Repair
- Reassembly
FEED MECHANISM
- 420 Shuttle Glide
- General Description
- Cable and Pulley Removal and Disassembly
- Feeder Carriage Removal and Disassembly
- Inspection and Repair
- Reassembly and Installation
- Feeder Cable Installation
- 430 – 440 Balers
- Auger
- General Information
- Removal
- Inspection and Repair
- Reassembly
- Auger Drive Shaft
- Removal
- Reassembly
- Packer Fingers and Crank
- General Description
- Auger
- Packer Drive Pinions and Shaft
- Removal
- Reassembly
- Packer Finger
- Removal
- Packer Crank and Drive Gear
- Inspection and Repair
- Reassembly
Section 5 – Plunger, Bale Chamber and Thrower
SPECIFICATIONS
GENERAL INFORMATION
PLUNGER PITMAN
- Removal
- Inspection
- Reassembly
PLUNGER
- Removal
- Disassembly
- Inspection and Repair
- Sharpening Plunger and Stationary Knives
- Reassembly
- Installation and Adjustment
- Plunger Center Filler
- Installation
THROWER
International ® 15
- Troubleshooting
- Belt Adjustments
- Roll Drive Belt
- Countershaft Drive Belt
- Bale Thrower Operation
- Manual Turning of the Baler Flywheel
- Hydraulic Thrower Steering
- Bale Thrower Service
- Variable Speed Pulley
Section 6 – Main Frame and Wheels
Special Torques
General Information
- Main Frame
- Cross Conveyor
- Wheels
Main Frame
- Removal
- Installation
Wheels
- Removal
- Disassembly
- Reassembly
- Installation
Section 7 – Twine Tying Mechanism
SPECIFICATIONS
KNOTTER NOMENCLATURE
HOW IT WORKS
TYING EFFICIENCY AND TROUBLE SHOOTING
- Twine Breakage
- Miss Ties
KNOTTER REMOVAL
KNOTTER DISASSEMBLY
- Twine End Retainer Spring (non-adjustable type)
- Twine End Retainer Spring (adjustable type)
- Knotter Hook Assembly
- Knotter Jaw Cam
- Twine Knife Assembly
- Twine Disk Assembly
KNOTTER REASSEMBLY
- Disk Drive Shaft and Pinion
- Twine Disk Assembly
- Twine Knife Body
- Wear Piece
- Knotter Hook Assembly
- Knotter Jaw Cam
- Twine End Retainer Spring
- Keeper Assembly and Knotter Frame
KNOTTER INSTALLATION
KNOTTER DRIVE SHAFT ASSEMBLY
- Removal
- Disassembly
- Trip Dog Carrier
- Reassembly
- Trip Dog Carrier
- Knotter Shaft Assembly
- Installation
KNOTTER DRIVE FRAME
- Removal
- Disassembly
- Reassembly
- Installation
BREAST PLATE
- Removal
- Disassembly
- Reassembly
- Installation
425 BALER
SPECIFICATIONS
KNOTTER NOMENCLATURE
KNOTTER TYING CYCLE
TROUBLESHOOTING
KNOTTER DRIVE SHAFT ASSEMBLY
- Removal
- Installation
KNOTTER DRIVE FRAME
- Removal
- Installation
KNOTTER OVERHAUL
- Disassembly
- Inspection and Repair
Section 8 – Wire Twisting Mechanism
SPECIFICATIONS
TWISTER NOMENCLATURE
HOW IT WORKS
- Twisting Cycle
- Component Location
- In Front Position
- At Plunger Rear Dead Center
- As Twister 3taiUs to Drive
- 1/4 Revolution at the Hook
- 1/2 Revolution at the Hook
- 3/4 Revolution at the Hook
- At the Time the Wire is Cut
- 1 Revolution at the Hook
- 1-1/2Revolutions at the Hook
- With Plunger at Forward Dead Center
- 2-1/2Revolutions at the Hook
- 3 Revolutions at the Hook
- Miss Tie
- Three Wire Twist
- Short Pieces of Wire
TWISTING EFFICIENCY AND TROUBLE SHOOTING
- Diagnosis of Twisting Complaint (wire)
TWISTER REMOVAL
TWISTER DISASSEMBLY
TWISTER INSPECTION
TWISTER REASSEMBLY
TWISTER INSTALLATION
Section 9 – Adjustments
METERING WHEEL ADJUSTMENT
ALL TWINE BALERS
Twine Can Tension
Knotter Adjustment
- Knotter Delay Surfaces
- Kuuller PuailiuD
- Gauge Surface to Breast Plate
- Hook to Stripping Slot Radius
- Twine End Retainer Spring
- Twine End Retainer Helper Spring
- Twine Knife
- Bill Hook
Keeper Blade Adjustment
- Keeper Blade Adjustment (without twine)
- Keeper Blade Spring Length
Twine Disk Timing
- Disk Timing
Needle Adjustment
- Clearance Over Twine Disk
- Position to Gauge Surface of Knotter Frame
- Needle Height
- Needle to Plunger Timing
LOK TWIST TWISTER ADJUSTMENTS
- Twister Position
- Gauge Surface to Base Plate
- Twister Delay Surfaces Adjustment
- Keeper Blade Spacing
- Wire Disk Timing
- Needle Adjustment
- Needle Clearance Over Wire Disk
- Needle to Gauge Surface of Twister Frame
- Needle Height
- Needle to Plunger Timing
PLUNGER KNIFE CLEARANCE
NEEDLE BRAKE
BALE CHAMBER TENSION
BALE SHAPE AND TENSION OF TWINE AROUND THE BALE
SPECIFICATIONS
425 BALER
- Adjustments & Settings
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