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International 420 425 435 439 440 445 Baler Manual Complete PDF

$21.99

Complete service Manual for the International line of 420 425 435 439 440 445 balers. PDF format for download.

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International 420 425 435 439 440 445 balers — 225 pages — Manual Code: GSS-14511


Table of Contents:

Section 1 – General

  • General Information
  • Specifications
  • Definitions
  • Safety

Section 2 – Hitch and PTO Drive Train

SPECIFICATIONS

HITCH AND JACK

  • General Information
  • Jack
    • Removal
    • Disassembly
    • Reassembly and Installation
  • Hitch Removal 

POWER TAKE – OFF DRIVESHAFT

  • Removal
    • Two Knuckle
    • Three Knuckle
      • PTO Front Shaft
      • PTO Rear Shaft
  • Disassembly .
    • Three Knuckle
      • PTO Front Shaft
      • PTO Rear Shaft
  • Shield Removal
  • Knuckle Service
    • Inspection and Repair
    • Reassembly

FLYWHEEL

  • Removal
  • Friction Clutch
    • Disassembly
    • Inspection
    • Reassembly
  • Flywheel Reassembly
  • Friction Clutch Adjustment

Section 3 – Main Drive Gear Box

SPECIFICATIONS

DESCRIPTION

PRELIMINARY INSPECTION

REMOVAL

DISASSEMBLY

INSPECTION 

REASSEMBLY AND ADJUSTMENT

  • Pinion Shaft Carrier
  • Gear Case Rear Housing

INSTALLATION

Section 4 – Pick Up and Feed Mechanism 

SPECIFICATIONS

PICKUP (STANDARD AND CUSTOM)

  • General Description 
  • Inspection and Repair
  • Removal from Baler    
  • Removal of the Tooth Bar and Cam Roller (420, 425, 430 and 440 Balers)     
    • Installation of Tooth Bar
  • Slip Clutch       
    • Disassembly    
    • Inspection and Repair
    • Reassembly

FEED MECHANISM

  • 420 Shuttle Glide
    • General Description         
    • Cable and Pulley Removal and Disassembly
    • Feeder Carriage Removal and Disassembly
      • Inspection and Repair    
      • Reassembly and Installation
    • Feeder Cable Installation
  • 430 – 440 Balers    
    • Auger           
      • General Information
      • Removal
      • Inspection and Repair
      • Reassembly 
    • Auger Drive Shaft 
      • Removal
      • Reassembly 
    • Packer Fingers and Crank     
      • General Description
  • Packer Drive Pinions and Shaft
    • Removal 
    • Reassembly
  • Packer Finger
  • Removal 
  • Packer Crank and Drive Gear
    • Inspection and Repair 
    • Reassembly

Section 5 – Plunger, Bale Chamber and Thrower

SPECIFICATIONS  

GENERAL INFORMATION

PLUNGER PITMAN

  • Removal
  • Inspection
  • Reassembly

PLUNGER

  • Removal
  • Disassembly      
  • Inspection and Repair    
    • Sharpening Plunger and Stationary Knives 
  • Reassembly         
  • Installation and Adjustment    
  • Plunger Center Filler
    • Installation    

THROWER

International ® 15

  • Troubleshooting
  • Belt Adjustments
    • Roll Drive Belt
    • Countershaft Drive Belt 
  • Bale Thrower Operation    
    • Manual Turning of the Baler Flywheel
    • Hydraulic Thrower Steering
  • Bale Thrower Service
    • Variable Speed Pulley

Section 6 – Main Frame and Wheels

Special Torques

General Information

  • Main Frame
  • Cross Conveyor
  • Wheels

Main Frame

  • Removal
  • Installation

Wheels

  • Removal
  • Disassembly
  • Reassembly
  • Installation

Section 7 – Twine Tying Mechanism

SPECIFICATIONS

KNOTTER NOMENCLATURE

HOW IT WORKS

TYING EFFICIENCY AND TROUBLE SHOOTING   

  • Twine Breakage
  • Miss Ties

KNOTTER REMOVAL

KNOTTER DISASSEMBLY

  • Twine End Retainer Spring (non-adjustable type) 
  • Twine End Retainer Spring (adjustable type)
  • Knotter Hook Assembly
  • Knotter Jaw Cam
  • Twine Knife Assembly
  • Twine Disk Assembly

KNOTTER REASSEMBLY

  • Disk Drive Shaft and Pinion
  • Twine Disk Assembly
  • Twine Knife Body
  • Wear Piece
  • Knotter Hook Assembly
  • Knotter Jaw Cam
  • Twine End Retainer Spring
  • Keeper Assembly and Knotter Frame

KNOTTER INSTALLATION

KNOTTER DRIVE SHAFT ASSEMBLY

  • Removal
  • Disassembly
  • Trip Dog Carrier
  • Reassembly
  • Trip Dog Carrier
  • Knotter Shaft Assembly
  • Installation

KNOTTER DRIVE FRAME

  • Removal
  • Disassembly
  • Reassembly
  • Installation

BREAST PLATE

  • Removal
  • Disassembly
  • Reassembly
  • Installation

425 BALER

SPECIFICATIONS

KNOTTER NOMENCLATURE

KNOTTER TYING CYCLE

TROUBLESHOOTING

KNOTTER DRIVE SHAFT ASSEMBLY

  • Removal
  • Installation 

KNOTTER DRIVE FRAME

  • Removal 
  • Installation 

KNOTTER OVERHAUL

  • Disassembly 
  • Inspection and Repair

Section 8 – Wire Twisting Mechanism

SPECIFICATIONS

TWISTER NOMENCLATURE

HOW IT WORKS

  • Twisting Cycle
  • Component Location
    • In Front Position
    • At Plunger Rear Dead Center
    • As Twister 3taiUs to Drive
    • 1/4 Revolution at the Hook
    • 1/2 Revolution at the Hook
    • 3/4 Revolution at the Hook
    • At the Time the Wire is Cut
    • 1 Revolution at the Hook
    • 1-1/2Revolutions at the Hook
    • With Plunger at Forward Dead Center   
    • 2-1/2Revolutions at the Hook
    • 3 Revolutions at the Hook
    • Miss Tie
    • Three Wire Twist
    • Short Pieces of Wire

TWISTING EFFICIENCY AND TROUBLE SHOOTING

  • Diagnosis of Twisting Complaint (wire)

TWISTER REMOVAL

TWISTER DISASSEMBLY

TWISTER INSPECTION

TWISTER REASSEMBLY

TWISTER INSTALLATION

Section 9 – Adjustments

METERING WHEEL ADJUSTMENT

ALL TWINE BALERS

Twine Can Tension

Knotter Adjustment

  • Knotter Delay Surfaces
  • Kuuller PuailiuD
  • Gauge Surface to Breast Plate
  • Hook to Stripping Slot Radius
  • Twine End Retainer Spring
  • Twine End Retainer Helper Spring
  • Twine Knife
  • Bill Hook

Keeper Blade Adjustment

  • Keeper Blade Adjustment (without twine)  
  • Keeper Blade Spring Length

Twine Disk Timing

  • Disk Timing

Needle Adjustment

  • Clearance Over Twine Disk
  • Position to Gauge Surface of Knotter Frame  
  • Needle Height
  • Needle to Plunger Timing

LOK TWIST TWISTER ADJUSTMENTS

  • Twister Position
  • Gauge Surface to Base Plate
  • Twister Delay Surfaces Adjustment
  • Keeper Blade Spacing
  • Wire Disk Timing
  • Needle Adjustment
    • Needle Clearance Over Wire Disk
    • Needle to Gauge Surface of Twister Frame
    • Needle Height
    • Needle to Plunger Timing

PLUNGER KNIFE CLEARANCE

NEEDLE BRAKE

BALE CHAMBER TENSION

BALE SHAPE AND TENSION OF TWINE AROUND THE BALE  

SPECIFICATIONS

425 BALER

  • Adjustments & Settings
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International 420 425 435 439 440 445 Baler Manual Complete PDF
$21.99